Put to Light

    Put to Light — Sort Faster, Ship Sooner

    Put-to-light is the reverse of picking — operators sort pre-picked items into designated order locations using light-guided displays. Also known as sort-to-light or put-by-light, this wireless order sortation method uses Voodoo's IoT displays to show exactly where each item goes and in what quantity. The result: faster sorting, fewer errors, and orders that ship sooner. Pair it with a pick to light system for a complete light-directed workflow.

    How Put-to-Light Works

    Scan. Light. Place. Confirm.

    A streamlined put-by-light workflow that turns chaotic order sortation into a guided, error-proof process — fully integrated with your WMS.

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    1

    Items Arrive

    Pre-picked items arrive at the put station after batch picking, ready to be sorted into individual orders.

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    2

    Scan & Light

    The operator scans the item barcode — the correct order location instantly lights up on the put wall.

    🎯
    3

    Place Item

    The operator places the item in the lit compartment. The display shows the required quantity for that order.

    4

    Confirm Put

    A button press confirms the put. The system updates your WMS in real time and advances to the next item.

    Sortation Results You Can Measure

    Wireless put-to-light systems deliver measurable improvements from the first shift. No wiring, no complex installation — just faster, more accurate order sortation.

    50%+
    Faster Sortation
    99.8%
    Sort Accuracy
    200+
    Simultaneous Orders
    Hours
    Deploy Time

    No wiring required — deploy in hours, reconfigure your put wall layout in minutes.

    When to Use Put to Light

    • After batch picking, when items need sorting into individual orders
    • High-volume sortation across dozens or hundreds of simultaneous orders
    • Multi-client 3PL operations with frequent client mix changes
    • Retail store replenishment (put-to-store) from distribution centers
    • Any workflow where operators sort items to destinations, not retrieve from shelves

    Why Wireless Sort-to-Light

    • Turn any shelving into a smart sort-to-light station — no wiring
    • Reconfigure put wall layouts in minutes as order profiles change
    • Add or remove sort locations on demand during seasonal peaks
    • Battery-powered displays last years — zero maintenance wiring
    • Deploy a complete put-by-light station in hours, not weeks

    What It Integrates With

    • Any WMS via standard REST API — JSON over HTTPS
    • Barcode scanners for item identification at the put station
    • Upstream pick-to-light for a complete pick → sort workflow
    • Downstream pack-to-light for ship verification
    • Cloud dashboard for sort rate, accuracy, and order completion monitoring
    How It Compares

    Put to Light vs. Other Workflows

    Put-to-light — also called sort-to-light or put-by-light — is a sortation workflow. Here's how it differs from retrieval and mobile approaches.

    Put to Light vs. Pick to Light

    Pick-to-light (pick-by-light) guides retrieval — displays light up at shelves where items are stored. Put-to-light guides placement — displays light up at the order location where items need to go. Pick-to-light handles the first half of the order; put-to-light handles the second. Both run on the same Voodoo hardware.

    Put to Light vs. Put Walls

    Put-to-light is the workflow method — using light-directed displays to guide sortation. A put wall (sort wall) is the physical structure — shelving with compartments. Put walls are a specific implementation of put-to-light. You can also run put-to-light on carts, conveyor lanes, or temporary staging racks.

    Put to Light vs. Pick to Cart

    Put-to-light sorts items at a stationary put station after batch picking. Pick-to-cart (cart-based picking) picks and sorts simultaneously on a mobile cart as the worker moves through the warehouse. Put-to-light handles higher order density; pick-to-cart handles more dynamic environments.

    Use Cases

    Where Put-to-Light Delivers

    From eCommerce fulfillment centers to grocery distribution hubs, put-to-light systems streamline order sortation across industries. See all use cases.

    eCommerce Fulfillment

    eCommerce Fulfillment

    Sort high volumes of individual orders from batch-picked items. Put-to-light displays guide operators to the correct tote or cubby for each order, keeping throughput high during peak season.

    3PL Multi-Client Sortation

    3PL Multi-Client Sortation

    Handle multiple clients' orders on a single put wall. Each display shows the client, order number, and quantity — eliminating cross-client mis-sorts and simplifying billing.

    Grocery & Food Distribution

    Grocery & Food Distribution

    Sort temperature-sensitive items into store-specific totes quickly. Speed matters when perishables are on the line, and light-directed sortation minimizes dwell time in staging areas.

    Retail Store Replenishment

    Retail Store Replenishment

    Put-to-store operations use the same sort-to-light workflow to break bulk shipments into store-level allocations, ensuring every location gets the right product mix.

    Subscription Box Assembly

    Subscription Box Assembly

    Assemble multi-item subscription boxes by sorting components into subscriber-specific slots. Displays confirm each item, reducing incomplete shipments and returns.

    FAQ

    Frequently Asked Questions

    What is put-to-light?

    Put-to-light (also called put-by-light or sort-to-light) is a light-directed order sortation method. After items are batch-picked from warehouse shelves, operators bring them to a put station where displays light up to show which order location each item belongs to. The system guides every sort decision with visual cues — eliminating guesswork and dramatically reducing mis-sorts compared to paper-based methods.

    What's the difference between pick-to-light and put-to-light?

    Pick-to-light guides operators to retrieve items from storage locations — the display lights up at the shelf where the item lives. Put-to-light is the reverse: after items are already picked, it guides operators to place (put) each item into the correct order container. Many facilities use both workflows together — pick-to-light for retrieval and put-to-light for sortation — using the same Voodoo hardware.

    How does put-to-light integrate with our WMS?

    Voodoo's put-to-light system connects to any WMS through a simple REST API. Your WMS sends sort tasks to the Voodoo server, which routes instructions to the correct display devices. When operators confirm each put with a button press, the confirmation flows back to your WMS in real time. Learn more about WMS integration.

    Can put-to-light work with put walls?

    Absolutely. Put walls are the physical infrastructure — shelving units with individual compartments for each order. Put-to-light is the technology layer that makes put walls intelligent. Voodoo's wireless displays mount directly to put wall cubbies with no wiring, turning any shelving unit into a smart sortation station. Reconfigure your put wall layout in minutes as order volumes change.

    What industries use put-to-light?

    Put-to-light is widely used in eCommerce fulfillment, 3PL multi-client warehouses, grocery and food distribution, and retail store replenishment (often called put-to-store). Any operation that needs to sort batch-picked items into individual orders or destinations benefits from light-directed sortation. Subscription box companies and kit assembly operations also use put-to-light for kitting and sequencing.

    How quickly can we deploy a put-to-light system?

    Because Voodoo's wireless put-to-light displays run on batteries and communicate wirelessly, there's no wiring to run. Most facilities go from unboxing to live sortation in hours — not the weeks or months required by wired systems. Adding more stations or reconfiguring your layout is equally fast: peel, stick, and go.

    Ready to Sort Faster?

    See how Voodoo's put-to-light system transforms order sortation in your facility.