Light-directed warehouse picking system
    Pick to Light

    Pick-to-Light System & Hardware for Warehouse Picking

    Wireless pick-to-light systems — also called pick-by-light or light-directed picking — that eliminate search time, reduce errors, and confirm every action in real time.

    How Pick-to-Light Works

    Light Up. Pick. Confirm. Done.

    A simple, guided workflow that turns every pick into a confirmed, error-free action — whether used standalone or alongside barcode scanners.

    📡
    1

    Task Arrives

    Your WMS sends a pick task through the REST API to the Voodoo server.

    💡
    2

    Device Lights Up

    The display shows SKU, quantity, and instructions. The LED glows the assigned color.

    📦
    3

    Worker Picks

    The operator goes to the lit location, reads the display, and picks the item.

    4

    Button Confirms

    A button press confirms the pick and sends confirmation back to your system.

    When to Use Pick to Light

    • High-volume zone or batch picking with dozens to thousands of SKUs
    • Fast onboarding — new hires need to pick accurately on day one
    • Error-sensitive operations where mis-picks drive returns and chargebacks
    • Stable pick faces where devices stay at fixed shelf or rack locations
    • Multi-zone warehouses needing guided picks without conveyors

    Why Wireless Pick-by-Light

    • No conduit, no wiring, no electricians — deploy devices in minutes
    • Battery-powered displays last years on standard AAA cells
    • Reconfigure pick faces and zones without infrastructure changes
    • Scale from 10 devices to 1,000+ with no architectural changes
    • Wireless outperforms wired on cost, flexibility, and deployment speed

    What It Integrates With

    • Any WMS via standard REST API — no proprietary middleware
    • SAP, Oracle, Manhattan, Blue Yonder, Körber, HighJump, and more
    • ERP and MES systems for manufacturing pick-by-light workflows
    • barcode scanners for combined scan-and-light execution
    • Cloud dashboard for centralized monitoring and battery management
    System Architecture

    What's in a Pick-to-Light System

    Three layers work together: wireless displays on the floor, a router for coverage, and a server that connects to your software — running in the cloud or on-site.

    IoT Cloud Display Devices

    • Battery-powered displays guide workers at shelves, carts, bins, workstations, and put-wall locations
    • Show SKU, quantity, color, arrow direction, zone, order, tote, or operator instructions
    • Mount in seconds with built-in magnets — no shelf wiring, and in most cases no mounting hardware

    Turbo II Router

    • Connects every Voodoo device back to the server over WiFi or POE
    • Up to ~300 devices per router with 75–100 ft of range
    • Add routers to blanket a facility of any size with reliable coverage

    Voodoo Server — Cloud or On-site

    • Runs in the cloud or on-site on your LAN — whichever your IT team prefers
    • Receives pick tasks from your WMS, ERP, or MES, or a custom application
    • Every button press or barcode scan flows back to the host system in real time

    Many operations run the same wireless displays on mobile carts to build pick-to-light carts, pair them with RF scanners for closed-loop confirmation, or model device counts and rollout phases with our pick-to-light system cost guide.

    Related Workflows

    Pick-to-light is one workflow in the Voodoo platform. The same wireless displays also power put-to-light, put walls, pick-to-cart, pack-to-light, and kitting & sequencing. Browse the full set on Use Cases.

    Hardware

    Purpose-Built for the Warehouse Floor

    Voodoo's hardware is designed for demanding warehouse environments. Battery-powered display devices mount anywhere with no wiring, while the Turbo II Router provides reliable wireless coverage across your facility.

    Turbo II Router

    Turbo Router
    Range
    75–100 ft
    Capacity
    ~300 devices
    Connectivity
    WiFi or POE
    Mounting
    Above the racks, ~8 ft, PoE
    Measurable Results from Day One

    Customers consistently report faster picks, fewer errors, and shorter training times within the first week of deployment.

    99.9%
    Pick Accuracy
    60%+
    Faster Picking
    80%
    Less Training Time
    <5 min
    Device Setup Time

    Ready to Eliminate Picking Errors?

    See how Voodoo's pick-to-light system works in your environment.

    Get Started

    See it on your own shelving

    Book twenty minutes with an engineer, or send your location count for a quote. Either way, most pilots start with a $5,000 Starter Kit that carries straight into production.

    Book a 20-minute call

    Pick a time that suits you. We'll look at your pick zones, talk through arrows and device counts, and tell you if a Starter Kit makes sense.

    What we'll cover
    • Your pick zones, SKU mix and order profile
    • The arrows ratio that fits your shelving — 1:1, 1:4 or 1:8
    • Whether a Starter Kit pilot or a full quote is the right next step
    • How the devices talk to your WMS, ERP or Odoo

    Prefer email or phone? [email protected] · 972-914-8758

    Get a quote for your configuration

    Tell us roughly how many pick locations you have and we'll email a quote — usually a couple of configurations so you can compare.

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