Put Walls

    Put Walls — High-Density Sortation Without the Wiring

    Put walls are large-scale sortation stations with dozens or hundreds of compartments for simultaneous order fulfillment. Voodoo's wireless displays transform any shelving unit into an intelligent put-to-wall system — no hardwiring, no fixed infrastructure. Each display lights up to guide operators to the correct compartment. Sometimes called a sort wall, put walls are a specific implementation of put-to-light.

    How It Works

    Scan. Light. Place. Confirm.

    A streamlined put wall workflow that turns high-density order sortation into a fast, error-free process — powered by wireless displays and a simple WMS integration.

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    1

    Outfit the Wall

    Shelving or cubbies are outfitted with wireless Voodoo displays — one per compartment. Mount with adhesive or magnets in minutes.

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    2

    Scan the Item

    Operator scans a pre-picked item at the put station. The system identifies which order the item belongs to.

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    3

    Follow the Light

    The correct compartment display lights up with order info and quantity. No guesswork, no searching.

    4

    Confirm Placement

    Operator places the item and confirms with a button press. The system tracks order completion in real time.

    Why Teams Choose Wireless Put Walls

    Traditional wired put wall systems require expensive infrastructure and weeks of installation. Voodoo's wireless put wall system deploys in minutes and scales on demand.

    200+
    Simultaneous Active Orders
    Minutes
    Deploy Time — No Wiring
    Flexible
    Reconfigure Anytime
    Real-Time
    Order Completion Visibility

    When to Use a Put Wall

    • High-density order sortation — 200+ simultaneous orders per wall
    • Post-batch-pick sorting where items need allocating to individual orders
    • Multi-client 3PL operations with different client profiles each wave
    • eCommerce peaks (Prime Day, BFCM) when order volume spikes 5–10×
    • Retail store replenishment — sort-to-store from distribution centers

    Why Wireless Put-to-Wall

    • Mount displays on existing shelving — no specialized furniture required
    • No wiring to each cubby — zero electrician time, zero conduit
    • Reconfigure compartments and wall layouts in minutes, not days
    • Deploy a full sort wall in hours — go live the same day
    • Scale wall size up or down per season with no infrastructure changes

    What It Integrates With

    • Any WMS via standard REST API — JSON over HTTPS
    • Barcode scanners for item identification before sort placement
    • Upstream pick-to-light for a complete batch pick → wall sort workflow
    • Downstream pack-to-light for final ship verification
    • Cloud dashboard for real-time sort rate, accuracy, and wall utilization
    How It Compares

    Put Walls vs. Other Workflows

    A put wall — also called a sort wall or put-to-wall — is a physical implementation of the put-to-light workflow. Here's how it fits alongside other approaches.

    Put Walls vs. Pick to Cart

    Put walls sort items at a stationary wall after batch picking — ideal for high-density operations handling 200+ simultaneous orders. Pick-to-cart (cart-based picking) combines picking and sorting on the move, which suits smaller order volumes and dynamic layouts. Put walls win on throughput; pick-to-cart wins on flexibility.

    Put Walls vs. Put to Light

    Put-to-light (sort-to-light) is the workflow method — displays guide operators when placing items into order locations. A put wall is one physical form of that workflow: shelving with compartments and displays. Put-to-light can also run on carts, conveyor lanes, or temporary staging — the put wall is the highest-density stationary version.

    Put Walls vs. Batch Picking Alone

    Batch picking without a put wall still requires a downstream sort step — usually manual and error-prone. Adding a wireless put wall to the end of a batch pick run turns unguided sorting into a light-directed, verified process. The wall eliminates sort errors and gives the WMS real-time order completion visibility.

    Use Cases

    Put Walls Across Industries

    Any operation that sorts items into multiple destinations benefits from a put wall system. Here are the most common applications.

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    3PL Multi-Client Fulfillment

    Sort orders for multiple clients simultaneously on a single wall. Reassign compartments as client volumes shift — no rewiring, no downtime.

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    eCommerce High-Volume Sortation

    Process hundreds of orders per wave with light-directed accuracy. Operators sort items at speed without memorizing bin assignments.

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    Pharmaceutical Distribution

    Maintain lot tracking and expiry compliance during order sortation. Displays show lot numbers and quantities for every placement.

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    Retail Store Allocation

    Allocate inventory across dozens of store locations on a single put wall. Each compartment represents a store, and displays guide the breakdown.

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    Subscription Services

    Build subscription boxes efficiently by sorting components across active subscriber orders. Reconfigure the wall each cycle as subscriber counts change.

    FAQ

    Frequently Asked Questions

    What is a put wall?

    A put wall is a physical sortation structure — typically shelving with individual compartments — used to sort items into multiple orders simultaneously. Each compartment represents one order, and operators place (or "put") items into the correct slot. Put walls are a specific physical implementation of the broader put-to-light workflow, using light-directed displays to eliminate errors during high-density sortation.

    How is a wireless put wall different from a wired one?

    Traditional wired put walls require running cables to every compartment, which means weeks of installation time and a fixed layout. Voodoo's wireless put wall system uses battery-powered displays that mount with adhesive or magnets — no wiring at all. You can deploy a full wall in minutes, and reconfigure the layout whenever order profiles change. This makes wireless pick-to-light technology ideal for operations that need flexibility.

    How many compartments can one put wall support?

    A single put wall can support hundreds of compartments. Each Turbo II Router covers approximately 300 devices, so a wall with 200–300 compartments is easily handled by one router. For larger walls, simply add another router to extend coverage. This makes it practical to run 200+ simultaneous active orders per wall during peak sortation periods.

    Can we use existing shelving for a put wall?

    Yes. Voodoo displays mount to any flat surface with adhesive strips or magnets. You can turn standard warehouse shelving, cubbies, or even custom racking into a smart put-to-wall without purchasing specialized furniture. This keeps upfront costs low and lets you repurpose infrastructure you already own.

    What's the difference between a put wall and put-to-light?

    Put-to-light is the broader workflow concept — using light-directed displays to guide operators when placing items into designated locations. A put wall is one physical form factor for that workflow: a wall of shelving with compartments, each equipped with a display. Other put-to-light setups might use order picking carts or conveyor sort lanes.

    How do put walls integrate with our WMS?

    Voodoo's system connects to any WMS through a simple REST API. Your WMS sends sort instructions, and the system returns real-time confirmation as each item is placed. Learn more about the WMS pick-to-light integration process, which applies equally to put wall deployments.

    Ready to Build Your Put Wall?

    See how Voodoo's wireless put wall system transforms order sortation in your facility — no wiring, no construction, no downtime.